Real-time self-test monitoring and efficient management of data about initial materials, materials in process, and finished materials
Product OverviewMATE-Initial/In-process/Final management system is a self-test management system which measures properties of initial materials, materials in process, and final materials in the major work processes after sampling, and review, verify, store, and analyze the test result data to ensure the reliability in data and maintain the quality control system based on defect analysis.
Initial/In-process/Final management is a part of the self-test which is intended for defining specific cycles (i.e. initial, in-process, final) in the manufacturing process so that workers can check the conditions of products in process by themselves. Self-test is a test carried out by the workers themselves on the products which result from manufacturing process, where the pre-defined properties of the products are tested in the specified time and by the specified test tools and the resulting measures are recorded.
The Need for Initial/In-process/Final management
Plan for implementation
Example of building MATE-Initial/In-process/Final materials management system_On the MES adopted by S company
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Screen for monitoring Initial/In-process/Final-stage products
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Item-by-item inspection on Initial/In-process/Final-stage products and data input
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An inspection scene on Initial/In-process/Final-stage products
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Input measures into terminals
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Input measures into terminals
(zoomed in) -
Inquiry on values measured by managers, on terminals
Expected effects-
01
Enhances basic quality management by improving the way of managing Initial/In-process/Final-stage products -
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Prevents mass outflow of defects by interlock (alarm/stop) in case that an inspection is omitted or there is an abnormal measure -
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Ensures the traceability of quality history using DB of the measured values -
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Prevents inspection omission and react to the process defects rapidly using real-time monitoring -
05
Utilizes statistical process management (SPC) using DB
MATE-Initial/In-process/Final-stage products management system Implementation Display
Example of screen for the inquiry on measured values of Initial/In-process/Final-stage products
Input measured values of Initial/In-process/Final-stage products (screen for input on terminals)
Stop facility in case that inspection results on Initial/In-process/Final-stage products are not registered
Save system | View the measured values of Initial/In-process/Final-stage products
View whether the inspection on Initial/In-process/Final-stage products are executed
SPC analysis (MES) on the inspection results on Initial/In-process/Final-stage products
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