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MATE-Mixture Management System
MATE-Initial/In-process/Final management system MATE-Mixture Management System
Efficient management of automated blending processes of process management
글머리Product Overview
The MATE-Mixture Management System can automate the pharmaceutical equivalent operation of the mixing process, which is one of the most important processes in the rubber manufacturing process, and can efficiently perform process management such as mixing management and to do management.
글머리Product Features
  • 효율적인 공정관리

    Efficient process management

    Through the development of equipment and software suitable for the situation in Korea, it is possible to replace imported equipment and proceed with process management more efficiently

  • 쉬운 자동화 시스템

    Easy Automation System

    More convenient and easy processes as the existing systems dependent on employees’ manual works are replaced

  • 효율적인 배합공정

    Efficient mixing process

    Efficient management due to the automation of mixing processes

글머리Product Competitiveness
  • Original manufacturing technology for rubber products
  • Multiple references for building mixing management system
  • 고무혼련 공정제어 S/W

    Rubber Roll Mixing Process Control S/W
    (MATE-CIM Ver 2.0)

    2007.08.21 Korean Agency for Technology and Standards(KATS)
  • 고무제품의 생산관리방법 특허

    Production management method of rubber products Patent No.10-0782573

    2007.11.29 Korean Intellectual Property Office(KIPO)
글머리Key functions of mixing management
  • 01

    Improved method of work

    Increase the work efficiency by moving from manual works to automated processing

  • 02

    Improved working environment

    Provide a desirable environment for workers by efficiently organizing the workplace environment

  • 03

    Prevention of errors in processe

    Exclude potential errors in the weighing process arising from mistakes of the manual works(Fool-Proof System)*

  • 04

    Real-time checks available

    Check in real time details of work orders and on-site operations

  • 05

    Accuracy in data management

    Accurate management of data related to materials, customers, suppliers, job instructions and work history and applying them to job analysis

  • 06

    Increased competitiveness

    Lower defect rates, improved productivity, and increase in international productivity

* Fool-Proof System - Refers to the design or condition that maintains the reliability, safety of an item. Even if inappropriate behavior or negligence occurs from human mistakes, the systems can secure quality and enable Lot tracking of defective products including the parts and finished products.
글머리Production processes
생산공정 프로세스
돋보기
글머리MATE-mixing management system Implementation Display
기준정보

Standard information

배합관리

Mixing management

작업관리

Task management

시험관리

Test management

모니터링

Monitoring

시험관리 - SPC

Test management - SPC

Standard information
  • Composition of the program menu: material registration / operator setting for each equipment / minor chemicals setting / carbon oil setting / communication terminal setting and etc.
  • Registration of master data setting and reference to standard information
Mixing management
  • Composition of the program menu: register, search for, change, and print the following—mixing charts / changing materials in batches / calculating unit cost of mixing / testing mixing weight
  • Prevent errors arising from the existing manual works
  • Help with increasing efficiency by preventing misworks
Task management
  • Composition of the program menu: register job instruction / current work orders / daily report of weighing tasks / current details of weighing / current stock in the weighing works / stock in the weighing process / current measuring works / auto measurement history / current roll mixing works / details of roll mixing works (roll mixing work history) / roll mixing process charts / monitor roll mixing processes / current roller works / details of roller works (roller work history) / roller work charts, arrivals into ripening room / search stocks by expiration dates / departures from ripening room / temperature & humidity in ripening room / checklist of weight when arrived / material usage (by period) / material usage (monthly / yearly) / monthly & yearly work results / work progress by Lot
Test management
  • Composition of the program menu - register basic data from Rheometer / register basic data from Mooney viscometer / register basic data from tensile tester / register basic data about weight and hardness / criteria for physical property tests / register results from Rheometer / register results from Mooney viscometer / register results from tensile tester / register results about weight and hardness / change results from Rheometer / change results from Mooney viscometer / change results from tensile tester / change results about weight / change results about hardness / daily report of physical property tests / reports of physical property tests by period / statistics out of physical property tests / CPK management
Monitoring
Test management - SPC